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How do pneumatic air pumps work?

Dec. 06, 2023
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Pump for pushing air

Boyle's air pump

An air pump is a pump for pushing air. Examples include a bicycle pump, pumps that are used to aerate an aquarium or a pond via an airstone; a gas compressor used to power a pneumatic tool, air horn or pipe organ; a bellows used to encourage a fire; a vacuum cleaner and a vacuum pump. All air pumps contain a part that moves (vane, piston, impeller, diaphragm etc.) which drives the flow of air. When the air gets moved, an area of low pressure gets created which fills up with more air.[1]

Pumps and compressors use very similar mechanisms, and basically perform the same action, but in different fluid regimes. At some point there is a crossover point in terminology, but here are some stereotypes:

  • Compressors operate on compressible fluids, typically gases. Pumps operate on fluids, typically liquids, approximated as in-compressible.
  • Compressors are intended to develop a very high pressure rise against a closed system; pumps are designed to develop relatively little pressure against a free-flowing system with minimal back-pressure.
  • Pumps are often used in continuous-flow operation, while many lower-end compressors must have intermittent duty cycles.
  • Compressors usually have a feedback sensor to shut off when they reach a desired pressure; pumps have a fixed design and operate freely across their performance curve as conditions change

History

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In 1649, Otto von Guericke invented the spool vacuum air pump. This pump was called air pump in 19th century lexicons.[2] Additionally, Guericke's air pump decreased any potential leaks between the piston and the cylinder by utilizing washers made from leather.[3]

The first effective air pump constructed in England for scientific purposes was made in 1658 by Robert Hooke for Robert Boyle.[4]

In 1705, an English scientist by the name of Francis Hauksbee, developed a style of a double-barrelled air pump. Hauksbee's double-barrelled air pump was used primarily for scientific research, and had the ability to create a vacuum.[5]

Improvement to human life

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  • The invention of the air pump led to the invention of the vacuum pump and the vacuum tube. The vacuum tube lead to a revelation in many different areas.
  • vacuum pumps are used to manufacture light bulbs, the freeze drying process in the medical, food and biological industries, and the atomic energy industry.[6]
  • Compressed air allowed for better and more powerful pneumatic tools that helped the growth of big cities through the process of construction. Many important buildings in today's days society are possible because of these tools, such as skyscrapers, hotels, tenements, and stadiums.[7]
  • through the use of reciprocating pumps, engines were created allowing for the use of automobiles.

The Hill reports that, “HVAC systems, and the contractors who install them, are vital to the economy and our livelihoods. They ensure a fresh food supply and that data centers are operational. They also provide essential comfort and indoor air quality for every home, health care facility, and office building.”[8]

Types

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Air Compressor

An air compressor turns power (gasoline or an electrical motor) into potential energy. This potential energy is stored in a tank and forces air into the tank creating positive pressure. Normally a hose is connected to the tank and then when opened with a valve or switch air is shot out of the hose at high speeds.[9]

Bellow

One of the oldest ways to pump air. A simple mechanism that consists of a flexible bag that has rigid boards or handles on each side. The bag can be expanded and contracted by working the handles away from each other and together forcing air out of the nozzle. When the bag is inflated or the handles are pulled away from each other a valve is opened on the side allowing air in. When the handles are pushed together that valve is closed and air is forced out the end.

Bicycle Pump

Through the use of a piston in a cylinder this pump creates pressure by using a one way valve and a piston that is controlled by the handle. The Bicycle pump is a vertical hand pump that is used to inflate bicycle tires. these pumps are very common and can be used to inflate many things with the use of an adapter.[10]

Diaphragm Pumps

In the case of air pumps, diaphragm pumps are considered to be a type of pump that utilizes positive displacement. A simple diaphragm pump contains a chamber that acts like a springy diaphragm. When compressed, the air within the diaphragm gets expelled. When the diaphragm is decompressed, the chamber refills with air. A simple example for a diaphragm pump is a foot pump that requires the user to constantly step up and down on the pump to inflate something.[11]

Engine-driven tire pump

Several companies developed engine-driven tire pumps in the brass era of the automobile.

Reciprocating Pumps

A simple reciprocating pump is commonly made up of a cylinder with an inlet, an outlet, and a piston within. The inlet and the outlet are used to direct the flow of air, while the piston is used to generate the flow of air. When the piston is pulled up, air gets sucked into the pump through the inlet. The pump chamber depressurizes as it fills with air. When the piston is forced down, the air becomes compressed and closes the inlet. Then the air flows out from the outlet.[12]

Rotary Vane Pump

A rotary pump uses gears that mesh together to capture and pressurize air through movement of the gears. This allows a high pressure when discharged.[13]

References

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Air-operated double-diaphragm (AODD) pumps are used in facilities of all sizes, and in a variety of different industries. From petrochemical to food and beverage, these pumps are popular and versatile. Their unique design is ideal for transferring highly abrasive or viscous products. But how do they work?

An AODD pump is a type of positive displacement pump that uses compressed air as a power source. The compressed air is shifted from one chamber to the other by a linked shaft that allows the chambers to move simultaneously. This back-and-forth motion forces liquid out of one chamber and into the discharge piping while the other chamber is being filled with liquid at the same time.

COMPRESSED AIR AND AIR CONSUMPTION

A note about compressed air: when the air leaves the compressor, it’s often wet, dirty, warm, and unregulated. Dirty, unregulated air can damage AODD pumps. To set air-operated diaphragm pumps up for success, it’s important to supply them with the best quality air possible. 

Filter regulators are available to provide air filtration and pressure regulation. This component will remove solid and liquid contaminants and provide clean, controlled, and consistent air pressure. 

DIAPHRAGMS

AODD pumps use reciprocating elastomeric diaphragms and check valves to pump fluid. These flexible diaphragms are made from a wide variety of materials and should be selected based on chemical compatibility first. 

The liquid chambers are filled and emptied by fluid that is drawn through a common inlet and discharged through a single outlet.

Air-operated double diaphragm pumps have good suction lift characteristics and can handle sludges or slurries with a relatively high amount of grit and solid content. AODD pumps are also well applied to applications including highly viscous liquids.

Watch the video below to see a visual explanation:

 

BALL VALVE PUMPS VS FLAP VALVE PUMPS

Depending on the type, composition, and behavior of the solids in the pumped fluid, the AODD pump may have ball valves or flap valves. These valves operate using the pressure differences in the pumped liquid. 

Flap valves are best for large solids (up to the line size) or solids-laden slurries. Ball valves perform best with solids that settle, float, or suspend. 

Another distinct difference between ball valve pumps and flap valve pumps is the suction and discharge ports. In ball valve pumps, suction ports are on the bottom of the pump. In flap valve pumps, suction ports are on top, enabling it to better handle solids. 

PULSATION

It is important to note that there is usually some pulsation of discharge flow in air-operated diaphragm pumps. This can cause excess movement in the pumping system. This pulsating flow can be reduced somewhat by using pulsation dampeners in the discharge piping. 

Pulsation dampeners absorb energy from the pulse wave created by AODD pumps. They create an area of low pressure in the system with enough volume to absorb the pulsation. 

The pulsation dampener has a membrane with a cushion of compressible gas/air behind it that flexes to absorb the pulse, allowing a laminar flow downstream of the dampener. 

AODD pumps offer simple technology and reliable pumping for many fluids across many industries. Engineers and experts rely on Crane Engineering for insight and help with AODD, positive displacement,  and centrifrugal displacement pumps. Our in-house team of engineers can answer questions related to not only pumps but valves and skid systems. We provide a complete service and repair team who will fix pumps back to OEM standards. We are ready to assist you, contact us, today!

Curious if an air-operated double diaphragm pump fits your application? Watch our webinar or Contact our team of experienced engineers to find out. If you already know what you need, request a quote!

How do pneumatic air pumps work?

How Do Air-Operated Diaphragm Pumps Work?

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